LNG transfer

A safe harbour

A new floating import terminal for LNG is helping to secure Germany’s natural gas supply. Trelleborg’s SafePilot Offshore enables a safe and efficient LNG transfer.
5 min

Germany is one of the world’s biggest natural gas importers, sourcing 95 percent of its consumption needs from abroad. Historically, its biggest suppliers have been Russia, Norway and the Netherlands.

 

It was only recently that Germany had its own facility for regasification, the process of converting transportable Liquefied Natural Gas (LNG) back into its gaseous state for consumption. Before that, the finished product was piped or freighted from neighboring countries, such as the Netherlands and Belgium.

 

However, the geopolitical uncertainty and the steep increase in global gas prices that were caused by the war in Ukraine have made national energy security an urgent priority, prompting the German government to plan the development of two new domestic import terminals for LNG.

 

The terminals will not be ready for a few years, so the country will use five offshore Floating Storage and Regasification Units (FSRUs) in the meantime. These are specially adapted ships moored at purpose-built jetties from which the natural gas travels onward.

 

In mid-December 2022, the first of these floating terminals began operations at the port of Wilhelmshaven, Germany’s only deep-water port. The maiden delivery to the terminal amounted to 170,000 cubic meters of LNG (equivalent to 97,147,000 cubic meters of natural gas) enough to supply about 50,000 German households with energy for a year.

 

Trelleborg’s SafePilot range, a critical component of SmartPort technology, is crucial to the safe and efficient operation of the Wilhelmshaven terminal. In cooperation with marine energy infrastructure specialist Höegh LNG, Trelleborg has supplied its SafePilot Offshore solutions to make the complex vessel positioning and berthing process more accurate and precise. The portfolio of solutions includes SafePilot CAT MAX portable pilot units and SafePilot control units, which combine the functions of a berthing aid system and a vessel positioning system.

 

When deployed to the regasification unit, Trelleborg’s vessel positioning system works in combination with portable piloting units on LNG carriers and support vessels. The system provides 360-degree visibility and six-axis monitoring of all floating assets and serves as a unified monitoring system for pilots, tugs and FSRUs.

 

“Trelleborg offers many solutions for vessel berthing and fuel delivery processes,” says Tommy Guldhammer Mikkelsen, Managing Director for navigation and piloting at Trelleborg, who has played a pivotal role in creating and developing the SafePilot navigation and piloting solutions.

Tommy Mikkelsen
“Trelleborg offers many solutions for vessel berthing and fuel delivery processes.”
Tommy Mikkelsen, Trelleborg

Aside from SafePilotPro, which delivers situational awareness and centimeter-level accuracy, he reels off an impressive list of Trelleborg’s comprehensive LNG portfolio, including environmental monitoring and high-pressure natural gas transmission. Gen3 Ship-to-shore link (SSL) and slide-in, slide-out (SISO) fender systems are among the other solutions that facilitate seamless and efficient LNG transfers.

 

In comparison with other countries, the German port authorities have strict regulations regarding LNG facilities and related operations. This creates a significant challenge due to the dynamic nature of the LNG-delivery vessel and the floating FSRU. Even the slightest impact during berthing could potentially cause the FSRU to collide with the jetty, causing significant damage.

 

“When a vessel approaches a berth, the authorities look at the centimeters-per-second speed of approach because it’s such a heavy object going toward the infrastructure,” explains Mikkelsen. “The jetty can withstand considerable berthing forces. While the fenders along the jetty provide some protection, there is still a risk of potential damage. As an LNG vessel comes side-by-side with a fixed FSRU at the berth, these fenders experience an impact.

 

“Arriving at the FSRU, the LNG needs to have visuals on its speed of approach and berthing maneuvers to monitor and safeguard the berthing operation,” Mikkelsen says. “The approach speed of the LNG carrier is critical, as it has a great influence on the berthing energy and therefore the fenders between the LNG carrier and FSRU and the fenders between the FSRU and the berth.”

 

Many terminals use laser docking systems for berthing. However, Mikkelsen explains, with an FSRU moored to the jetty, you would not have any measuring tools or displays accessible in a traditional laser docking design. This was brought to Höegh’s attention, who then suggested that Uniper, the FSRU terminal operator, contact Trelleborg.

 

“Our system utilizes Real-time Kinematic (RTK) corrections to deliver the positional awareness and speed accuracy of global navigation satellite systems to one centimeter per second and an independent heading accuracy to 0.01 degrees,” says Mikkelsen. “It’s a bit like when you’re parking your car. The reflection of the sensor tells you the wall is nearby. In this case, the FSRU is the wall you don’t want to hit, but you have to be close to it to align the vessels and connect the hoses from ship-to-ship.

 

“We installed a fixed piloting unit on the FSRU as the base location and a portable piloting unit on board the LNG carrier. Based on the signal transmitted between those two units, you can get a centimeter-level accuracy of the carrier’s location.”

 

And, adds Mikkelsen, “Uniper brought in independent experts to measure if the navigation system was operating correctly. Once they signed it off, we started receiving requests from various engineers to replicate what we did at Wilhelmshaven.”

 

Although Trelleborg’s positioning and berthing technology features in different configurations elsewhere, its successful deployment at Wilhelmshaven after just two months of preparation has created great interest. So has a similar project at the new Gasgrid LNG terminal in Inkoo, Finland, which uses SafePilot Offshore software with SafePilot CAT MAX portable pilot units (PPUs), SafeTug software and Gen3 SSL systems.

 

“It’s interesting that within just three to four months we took on two LNG terminal projects,” says Mikkelsen. “The authorities of Germany and Finland trust and value the solution we’re offering.” 

LNG Vessel
Trelleborg is a versatile provider of solutions for large-scale LNG transfer operations.
Tommy Mikkelsen

For more information

Tommy Mikkelsen
Article published November 1, 2023

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